Installation Disclaimer: This blog is intended as a general reference only. It may not include every step, tool, torque specification, or vehicle-specific detail needed for your installation. Always refer to the official installation instructions included with your product for the complete procedure, required tools, torque values, safety information, and fitment details.
Installing a Torklift Front Hitch on your Mercedes Sprinter van opens up a world of possibilities for your vehicle. The Torklift Front Hitch (part number X7352) is a front-mounted receiver that increases your van's capabilities by allowing you to mount a range of accessories from bike racks to cargo trays. This comprehensive guide walks you through the installation process step by step.
What You'll Need
Before beginning the installation, gather the necessary tools. You'll need torque drivers, hex tools, and a wire brush for cleaning bolt holes if needed. The hitch comes with specific hardware including bolt fishers, M12 bolts, washers, lock washers, and nuts.
Removing the Front Grille
Start by opening your van's hood. Remove the three torque screws located along the top of the grille. Once these screws are removed, gently pull back the top of the grille to reveal plastic tabs on the bottom inside. Push down on these tabs to unclip them from the vehicle, then remove the two torque screws that are now visible.
License Plate and Bracket Removal
Remove your license plate and the license plate bracket. Some Mercedes Sprinter models have two hex screws located behind the plate bracket that need removal, though not all vehicles have these screws.
Front Bumper Removal
Removing the front bumper requires careful attention to multiple attachment points:
- Remove the two torx screws securing the front bumper to the frame
- Remove all retaining push clips around the skirt of the bumper
- Remove the clips inside each wheel well
- Pull back the wheel well lining and remove the screw and plastic clip located on the inside of the bumper
- Work from the wheels toward the center when removing the bumper
- Unplug the wiring harness on each side of the bumper
- If present, remove any clips holding wires to the crossmember
Crossmember and Transmission Line Adjustment
Remove the eight bolts mounting the crossmember to the frame, then remove the crossmember itself. Next, slightly loosen the bolt securing the transmission lines and push the two lines up as high as possible. Once repositioned, retighten the bolt to secure the lines in their new position.
Preparing the Radiator Cover
Mark a straight line that connects the top edges of the two tabs on the plastic radiator cover. Use this line as a guide to trim the plastic cover, creating clearance for your new hitch.
Installing the Bolt Fishers
The bolt fisher technique is crucial for proper hitch installation. Attach a 1x2 plate, washer, star washer, and bolt to the end of the provided bolt fisher. Insert the hardware one piece at a time into the designated hole and pull straight back down so the bolt protrudes from the hole. Repeat this process on the other side of the vehicle.
You may encounter a thick layer of paint in the bolt holes. If this happens, clean the holes with a wire brush to ensure proper hardware fit and installation.
Mounting the Hitch
Carefully lift the hitch into position, guiding the bolt fishers through their corresponding holes. Thread an M12 bolt, lock washer, and flat washer into each of the front holes of the hitch. Secure each of the fished bolts with a washer, lock washer, and nut. Torque down all the hardware according to the specifications provided in your installation instructions.
Bumper Modification and Reinstallation
Follow the guidelines in the instructions to trim the bumper to fit your newly installed hitch. This trimming ensures proper clearance and a clean finished appearance. Once the bumper is properly trimmed, reinstall the bumper and grille in the reverse order of removal.
Installation Complete
Your Torklift Front Hitch installation is now complete. Your Mercedes Sprinter is ready to accommodate various front-mounted accessories, expanding your van's versatility for work or adventure.
Important Reminders
Always refer to the official Torklift instructions when installing their products, as they are updated regularly to reflect the latest installation procedures and specifications. The installation process may vary slightly depending on your specific vehicle model and year.
Frequently Asked Questions
What is the part number for the Torklift Front Hitch for Mercedes Sprinter?
The Torklift Front Hitch for Mercedes Sprinter is part number X7352.
What can I mount on a Torklift Front Hitch?
The front-mounted hitch allows you to mount a range of accessories including bike racks and cargo trays.
Do all Mercedes Sprinters have hex screws behind the license plate bracket?
No, some vehicles have two hex screws located behind the plate bracket, but not all models include these screws.
Why might I need a wire brush during installation?
You may encounter a thick layer of paint in the bolt holes that needs to be cleaned with a wire brush to ensure proper hardware installation.
Do I need to trim my bumper for this installation?
Yes, you will need to trim the bumper to fit your newly installed hitch. Follow the guidelines provided in the installation instructions for proper trimming.
Where can I get help if I have questions during installation?
For any questions, visit the Torklift website or call (800)246-8132.
Should I rely solely on this guide for installation?
No, this guide is for visual reference only. Always refer to the official Torklift instructions when installing their products, as they are updated regularly.